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Drive System Maintenance and Repair Part 2

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Propeller | Shaft | Strut & Bearing | Stern Tube & Stuffing Box | Coupler & Drive Savers | Alignment

Control the Shaft - Keeping Everything Turning Smoothly
or "What Alignment? "

How to kill a shaft:

Shaft –
Once the prop is off, we will inspect and remove the shaft (if you're hauled out). Working with the shaft in the water is impractical - not to say impossible but beyond the scope of this article and beyond the prudent mariner.

The best way is to pull it with a slide hammer. Failing that, you can do it the hard way.

A badly corroded propeller in need of replacement
A cracked propeller to be replaced
Doing it the hard way

Detach the coupler, insert a socket of same or smaller size than shaft, find longer coupler bolts, reconnect it (don’t miss with the socket) and slowly push the shaft out of the coupler by tightening alternating bolts a few turns at a time.  This takes forever, but once the shaft is out of the coupler, you can ease it out the rest of the way relatively easily.

A shaft that has been worn by the cutlass bearing from a bad alignment
A shaft that has been worn by the cutlass bearing from a bad alignment

Once it’s the shaft is out, look for excessive wear where the cutlass bearing rubs, and where the stuffing box rubs.  In particular, if the shaft is missing a lot of material at the stuffing box, you may not be able to get a watertight seal.  Next step is to check it for straightness.  Best to have a shop do this – however, if you’re a machinist set it up on a pair of rollers, and mic it for round.  More than .004 is a bent shaft.  If you don’t know what this means, don’t mess with it. 

Check the keyways at both ends to see if they are gouged or scored – we will talk more about keys later. Often a poorly tightened propeller will give you hammering, scoring along the sides of the key or keyway that can become a sheared key or permanently damaged prop/shaft connection.

What the yard has that you don’t have –
Slide hammer to pull shafts quickly and cleanly:

A slide hammer on the left, and torches on the bottom
A slide hammer on the left, and torches on the bottom

Next we will look at the strut and cutlass bearing

If you haven't checked your prop, check it out now

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San Diego marine electrical, mechanical troubleshooting, boat repair, computer services, ABYC certified electrician, and general yacht maintenance and repair.